Process Cleaning

Clean In Place (CIP)

CIP Systems - Main Components
  • CIP Tank (50 – 15.000L)
  • Supply Pump
  • Return Pump
  • Dosage Pumps (detergents)
  • Detergent containers
    • Dosage Pumps
    • Flow transmitter or weighing cells (dosage of detergents)
    • Detergent bulk container
  • Heat exchanger (cooling, steam or electrical heating elements)
  • Valve Matrix (distribution to process equipment and pipes)
  • Membrane valves and pipe systems to
    • Circulation of CIP liquid
    • CIP of the CIP System
    • CIP of process equipment and pipes
Instrumentation - General Setup
  • Pressure transmitter
    • Pressure of CIP Supply
  • Coriolis flow transmitter
    • Flow of CIP Supply
  • Temperature transmitter
    • Temperature of CIP Supply and Return
  • Conductivity transmitter
    • Detergent added (mS) and conductivity in Final Rinse (µS)
  • Level transmitter
    • Volume in CIP Tank
CIP Recipe - General Setup
  • Pre Rinse
  • Wash 1 (alkaline)
  • Rinse
  • Wash 2 (acid)
  • Rinse
  • Final Rinse
Documentation - General Setup
  • Design Review (DR)
    • DR Report
  • Detailed Design
    • P&ID, List of Component and 3D design of unit
    • System Design (SD)
    • Electrical Design (ED)
    • Functional Specification (FS)
    • User Interface Design (UID)
    • Report and Alarm Design (RAD)
  • Quality Documentation
    • Supplier Quality Plan (SQP)
    • Requirement Traceability Matrix (RTM)
    • Factory Acceptance Test (FAT)
    • Site Acceptance Test (SAT)
  • Other Quality Related Documentation
    • Receiving Inspection
    • Welding Inspection
    • Assembly Control
Purgatio